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Damaged, corroded, or unusable anchor bolts can complicate light pole replacement projects. However, replacing the entire concrete footing may not always be necessary.
The Pre-Engineered Drill & Epoxy Anchor Bolt Kit from Light Pole Systems provides threaded anchor rods, fastening hardware, and structural anchoring adhesive for applicable light pole foundation repairs.
Available in AT.75 (3/4-inch) and AT1 (1-inch) configurations, these kits are intended for projects where new anchor bolts must be installed into an existing concrete foundation.
When the footing is structurally suitable and the installation meets approved engineering requirements, drill-and-epoxy anchoring may provide an alternative to complete foundation replacement.
Learn more about the process in our guide: How to Install Anchor Bolts in Existing Concrete.
A drill-and-epoxy anchor bolt installation may be appropriate when:
Not every anchor bolt problem requires new anchors. If the existing bolts are structurally sound but do not match the replacement pole base plate, a Light Pole Anchor Bolt Adapter may provide a simpler solution.
If the existing bolts are structurally sound but too short, consider our Light Pole Thread Extenders instead.
Light Pole Systems offers two drill-and-epoxy anchor bolt kit configurations.
The appropriate kit depends on the required anchor rod diameter, light pole mounting configuration, foundation conditions, and approved engineering specifications.
Before choosing a kit, review How to Measure Light Pole Anchor Bolt Size to understand the difference between 3/4-inch and 1-inch anchor bolts.
Each kit includes the primary components for its anchor rod configuration.
Threaded steel rods designed to establish new anchor connections within an existing concrete foundation when permitted by the approved anchoring design.
Fastening hardware used to secure the light pole base plate to the installed anchor rods.
Structural adhesive intended for qualifying anchoring applications when installed according to the manufacturer’s instructions and applicable engineering requirements.
Kit quantities and detailed dimensions should be verified using the final AT.75 or AT1 specification sheet.
Installing new adhesive-set anchors requires proper foundation evaluation, accurate drilling, and compliance with the approved installation design.
The following is a general overview, not a substitute for the required engineering and manufacturer installation instructions.
Inspect the concrete footing for cracks, deterioration, damage, and other conditions that may affect structural suitability.
The existing concrete foundation must be evaluated before determining whether new anchors can be installed.
Determine the required anchor positions based on the light pole base plate and approved project drawings.
Understanding the difference between bolt circle and bolt square is important when establishing accurate anchor locations.
For additional information, read How to Measure Light Pole Bolt Patterns: Bolt Circle vs. Bolt Square.
Drill the required holes into the existing concrete foundation according to the approved anchor design.
Hole diameter, embedment depth, spacing, and edge distances must meet the applicable engineering and anchoring system requirements.
Remove dust and drilling debris following the anchoring adhesive manufacturer’s specified cleaning procedure.
Proper hole preparation is critical to achieving the required performance of the adhesive-set anchors.
Prepare and dispense the structural anchoring adhesive according to the manufacturer’s installation instructions.
Insert the threaded rods to the specified embedment depth and verify their positioning.
Allow the anchoring adhesive to reach its required cure condition before loading or torquing the installed anchors.
Cure time depends on the product requirements and actual installation conditions.
Once the anchoring system has satisfied the required installation and curing conditions, the light pole may be installed according to the approved project requirements.
For additional technical background, see How to Install Anchor Bolts in Existing Concrete.
The suitability of an adhesive-set anchor bolt installation must be verified for the specific project.
Factors affecting the installation include:
A concrete footing should not be considered suitable for reuse based solely on its visible appearance.
Before installing the kit, verify the approved engineering requirements and technical documentation for the selected model.
Light pole foundation conditions vary from project to project. The appropriate solution depends on the existing concrete footing, anchor bolt requirements, and replacement pole configuration.
Light Pole Systems works with electrical contractors, distributors, facility maintenance departments, and other commercial lighting professionals to help evaluate product options.
Choose Light Pole Systems, Inc. for dependable, high quality components built to last. With expert engineering, custom solutions, and unmatched durability, we’re here to support your project from start to finish, stronger, smarter, and ready for any challenge.
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