Custom Light Pole Products & Fabrication

Not every light pole project can be solved with an off-the-shelf component. Light Pole Systems works with contractors, distributors, municipalities, facility teams, and other industry professionals to develop custom products and fabricated components for unique project requirements.

Custom Products Built for Unique Applications

From oversized base covers and adapter plates to custom poles, fitters, fixtures, and fabricated components, our team can help develop a solution around your dimensions, mounting requirements, existing equipment, and project conditions.

Custom Extra Large Base Covers

Extra Large Base Covers

Custom-sized base covers for light pole bases, Anchor Bolt Adapters, custom adapter plates, and other installations that require more clearance than a standard base cover.

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Custom Light Poles

Custom Light Poles

Light poles manufactured for project-specific heights, dimensions, mounting configurations, finishes, and application requirements.

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Custom Adapter Plates

Custom Adapter Plates

Custom-fabricated adapter plates designed to help accommodate different bolt patterns, pole bases, mounting conditions, and equipment configurations.

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Custom Fitters and Tenons

Custom Fitters & Tenons

Custom fitters and tenons fabricated to accommodate specific fixture, arm, and light pole mounting requirements.

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Custom Light Fixtures

Custom Light Fixtures

Custom fixture solutions range from decorative fixtures and “old school” shoebox fixtures to custom retrofits for projects requiring specific mounting configurations or specialized lighting applications.

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Custom Fabrication

Custom Fabrication

When a standard product will not solve the problem, Light Pole Systems can help fabricate project-specific components based on drawings, dimensions, photos, or other project requirements.

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Custom Fabrication Experience

Our custom work has included adapter plates, light poles, locking covers, tenons, arms, bollards, reinforced bollard lenses, antenna mounts, sensor brackets, CCTV poles and brackets, solar poles and brackets, and other project-specific components.

Adapter Plates · Tenons · Arms · Bollards · CCTV Mounts · Antenna Mounts · Sensor Brackets · Solar Pole Brackets · Adapter Plates · Tenons · Arms · Bollards · CCTV Mounts · Antenna Mounts · Sensor Brackets · Solar Pole Brackets

Examples of Custom Projects

Custom light pole projects often involve dimensions, mounting conditions, or existing equipment that do not match standard products. Light Pole Systems works with customers to develop custom components based on the specific requirements of the project.

Light pole base with damaged existing anchor bolts and oversized bolt circleCustom aluminum adapter base plate with slotted mounting holes for light pole replacement
FEATURED CUSTOM PROJECT

Replacement Light Poles With Damaged Existing Anchor Bolts

In this situation, the customer was replacing light poles that had an unusually large bolt circle for the size of the replacement poles. Many of the existing anchor bolts were also damaged or severely rusted.

Light Pole Systems produced a custom base plate to accommodate the larger bolt circle. The custom design included four additional holes, allowing new anchor bolts to be drilled and epoxied into the existing footing where the original anchor bolts could no longer be used.

  • Custom base plate fabricated for the larger bolt circle
  • Four additional holes incorporated into the design
  • New anchor bolts can be drilled and epoxied where existing bolts cannot be reused

Need to install new anchor bolts in an existing concrete footing?

How to Install Anchor Bolts in Existing Concrete →

These types of projects often begin with a problem that cannot be solved with a standard catalog item. Our team can review the existing conditions and project requirements to help determine an appropriate custom solution.

More Custom Fabrication Examples

Light Pole Systems has developed custom solutions for a wide range of light pole applications, including custom poles, adapter plates, fitters, fixtures, base covers, sports lighting racks, camera mounts, and other project-specific components.

How to Start a Custom Project

Send Us Your Project Information

Custom projects often begin with an existing condition that a standard product cannot solve. Providing as much information as possible helps our team understand the application and determine available options.

Useful information may include:

  • Photos of the existing pole, base, fixture, or component
  • Measurements and dimensions
  • Bolt pattern or mounting information
  • Drawings or specifications
  • Quantity required
  • Finish or material requirements
  • Details about the problem you are trying to solve