Description
Stop Replacing Rusted Light Poles
Rusted light poles can be repaired in 30 minutes, with one technician and no welder or crane. The kit bolts to the anchor bolts in the footing and light pole above rust damage, repairing the light pole. The Pole Repair Kits bridges the rusted section of the light pole, creating a permanent repair.
Installing the Pole Repair Kit
Replace the existing anchor nuts with the Thread Extenders and set the brace on the Thread Extenders. Install new nuts and washers, and tighten the nuts. Drill holes into the pole, using the pole brace as a template. Install and tighten the box bolts. Now your pole is repaired and engineered to be as strong as it was when new.
We recommend installing a Light Pole Systems Base Cover over Pole Repair Kits to create uniformity throughout your property, and to cover all base hardware. Like light poles that require a base cover, the Pole Repair Kits require a base cover to increase public safety.
See all of the PRK Videos on the PRK Video Page
Each order include an install kit for use on may PRK installs. PRK Install kit includes: Specialized Drill Bit, Cooling Fluid, Spray Bottle, and Box Bolt Wrench.
PRK Promo Video
PRK4, PRK5, and RTPRK are engineered for a max pole height or thickness. See Spec Sheets in Product Docs tab for more details.
Each order include an install kit for use on may PRK installs.
4″ Pole Repair Kit PRK4
- Pole Width: 4-inch round or square, non-tapered
- Pole Height (Max) 25 feet
- Max Anchor Bolt Size: 1-inch
- Anchor Bolt Circle Range: 8″ to 12 1/2″
- Each PRK4 includes
- (1) PRK4 brace
- (4) 3/4″ or 1″ Thread Extenders. Each with (3) washers and (1) nut
- (6) Box Bolts
5″ Pole Repair Kit PRK5
- Pole Width: 5 inch round or square, non-tapered
- Pole Height (Max) 35 feet
- Max Anchor Bolt Size: 1 inch
- Anchor Bolt Circle Range: 10 3/8″ to 13 3/4″
- Each PRK5 includes
- (1) PRK5 brace
- (4) 1″ Thread Extenders. Each with (3) washers and (1) nut
- (9) Box Bolts
Round Tapered Pole Repair Kit RTPRK
- Fits a wide range of different sizes of tapered round light poles.
- Engineered and designed for use on 11 Gauge (0.120 Inch Thick) poles.
- Each RTPRK includes
- (4) RTPRK braces
- (4) 1″ Thread Extenders. Each with (3) washers and (1) nut
- (12) Box Bolts
Custom Designs
We offer custom made PRKs to fit your pole need. Our common custom sizes are 4.5″ and 6″ PRKs.
Versatile, Rugged Design
Expanded Base (Included on PRK, Not available for RTPRK)
Equipped with elongated anchor bolt holes to accept a range of bolt-circle measurements, our Expanded Base is engineered to be used with damaged anchor bolts. Five extra bolt holes outside the standard anchor bolt pattern are used with additional anchor bolts epoxied into the footing. In order to use this solution, the footing must be structurally sound. With the additional anchor bolts, the damaged ones become obsolete. The PRK4” pole brace’s additional holes are on a 12“ bolt circle, and the PRK5“ pole brace’s additional holes are on a 14 1/4“ bolt circle.
Box Bolt
A box bolt secures the pole brace to the light pole, above any rust damage. The box bolt expands when tightened, much like a rivet. The hex head of the box bolt breaks off at 59 ft./lbs., leaving a permanent, tamper-resistant finish.
Galvanized Construction
The Pole Repair Kit is galvanized, giving it the highest corrosion protection on the market. Most pole failure is due to rust caused by water from landscape irrigation, reclaimed water, and drypack. The galvanized finish of the pole brace gives the repaired pole all the corrosion-resistant properties of an expensive galvanized pole, without the cost.
We recommend installing a Light Pole Systems Base Cover over Pole Repair Kits to create uniformity throughout your property, and to cover all base hardware. Like light poles that require a base cover, the Pole Repair Kits require a base cover to increase public safety.
